TwinTurbo.NET: Nissan 300ZX forum - Do you have experience welding castings?
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Subject Do you have experience welding castings?
     
Posted by -Grimm- on May 07, 2015 at 10:24 AM
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In Reply To Mike Smith Headers EGT tapping gone wrong, help/comment plz posted by Quick_Z on May 06, 2015 at 09:54 PM
     
Message I don't think cast steel's have as bad of a time with welding as standard gray iron castings, but the issues are still there.

From my welding experience, cast steels get micro-cracks when being welded. Old school guys told me to gently tap it with a ball pein while welding/warm to disperse the cracking to prevent the internal stresses from creating one large crack.

That being said, depending on the alloys used, the thermal expansion difference will only be ~0.003".

Also, although someone mentioned you will only be going through a few heat cycles per day, you have to realize that your EGT isn't constant and will fluctuate based on driving conditions.

Personally, I would think it will last a few years before you see any issues, but it will begin to crack and propagate at some point.

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1992 300ZX NA 5 Sp (Dead)
1990 300ZX NA Auto 2+2 (Dead)
1990 300ZX TT 5 Sp (Est. 400 HP)
1990 300ZX TT 5 Sp (Est. 600 HP)
2004 G35 Sport 6MT (DD)

     
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