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the most common cause to problems with the PC is preparation of the substrate, curing time and quality of the PC being applied. PC'ing aluminum, quoted from the site... "Your problem is definitely pretreatment, at least the bubbling and lack of adhesion. Aluminum must be chemically treated prior to powder coating to get any kind of outdoor performance at all. Look to a good chemical company to provide you with a fluoride bearing treatment and a reactive non-chrome final rinse. Then get clean rinse water and you're all set. If you don't have all the equipment for that consider jobbing the powder coating out to someone who does." i personally haven't seen that happen, so my first option is to call whoever did it for you and start asking questions.
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